Book 58 of 141

    From the library

    Lean Thinking

    James P. Womack, Daniel T. Jones, 1996

    In one paragraph

    "After a decade of downsizing and reengineering, most companies in North America, Europe, and Japan are still stuck, searching for a formula for sustainable growth and success. The problem, as Womack and Jones explain in Lean Thinking, is that managers have lost sight of value for the customer and how to create it. By focusing on their existing organizations and outdated definitions of value, managers create waste, and the economies of the advanced countries continue to stagnate.".

    "What's needed instead is lean thinking to help managers clearly specify value, to line up all the value-creating activities for a specific product along a value stream, and to make value flow smoothly at the pull of the customer in pursuit of perfection. The first part of the book describes each of these concepts and makes them come alive with striking examples.".

    "As Lean Thinking clearly demonstrates, these simple ideas can breathe new life into any company in any industry, routinely doubling both productivity and sales while stabilizing employment. But most managers will need guidance on how to make the lean leap in their firm. Part II provides a step-by-step action plan, based on in-depth studies of fifty lean companies in a wide range of industries across the world - including Pratt & Whitney, Porsche, and Toyota.".

    "Even those readers who believe they have embraced lean thinking will discover in Part III that another dramatic leap is possible by creating a lean enterprise for each of their product families that tightly links all value-creating activities from concept to product launch, from order to delivery, and from raw materials into the arms of the consumer.

    This new concept takes the best features from the American, German, and Japanese industrial traditions and recombines them in a way that can be applied to every economic activity, from long distance travel to construction to health care."--BOOK JACKET.

    Where this sits in the operating system

    Systematic Operations

    Systems Over Goals

    Elimination Over Addition

    Focus & Essentialism

    Measurement Systems

    Systems Over Goals

    Key insights

    Specify value from the customer's side, then map the stream, then make it flow, then let the customer pull. The order is the method.

    Most activity in any process is waste by this definition, and the mapping is what makes that visible rather than arguable.

    Flow beats batching almost everywhere, and almost every organisation batches because it feels efficient locally.

    Recognise it early

    The failure and the correction sit side by side deliberately. Read the left column asking whether any of it is already true of you.

    What goes wrong

    Tool‑first thinking

    Start from customer value and VSM

    Hidden WIP

    Visualize queues; set WIP limits

    Big batches

    Halve batch size and re‑measure

    Manager‑led kaizen

    Teach teams; leader as coach at gemba

    Unleveled work

    Heijunka and cross‑training

    The same idea, argued differently

    Gene Kim, Kevin Behr, George Spafford

    Ryan Deiss

    Dan Sullivan, Benjamin Hardy

    Peter Drucker

    The full breakdown

    Before you close this

    Naming the specific moment you will act roughly doubles the odds you do.

    Reference

    Author
    James P. Womack, Daniel T. Jones
    Published
    1996
    Category
    Business

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