Book 127 of 141

    From the library

    The Toyota Way

    Jeffrey K. Liker, 2004

    In one paragraph

    Liker's account of the Toyota Production System, organised as fourteen management principles across philosophy, process, people and problem solving. The argument is that the visible tools, kanban, andon, standard work, are downstream of a long-term philosophy and a habit of developing people, which is why copying the tools alone reliably fails. Most useful once you already run the process and want to know why it is not improving. Least useful as a starting point, because there is nothing to standardise yet.

    Where this sits in the operating system

    Systematic Operations

    Systems Over Goals

    Right People First

    People & Relationships

    Long-term Compound Thinking

    Mental Models & Decision Frameworks

    Key insights

    The visible tools sit on top of a long-term philosophy and a habit of developing people, which is why copying the tools alone reliably fails.

    Standardised work is the baseline improvement is measured from, not the finish line.

    Stop the line to fix problems immediately. Surfacing defects early is cheaper than the flow it interrupts.

    Recognise it early

    The failure and the correction sit side by side deliberately. Read the left column asking whether any of it is already true of you.

    What goes wrong

    Copying tools without philosophy

    Start from long-term purpose and customer value definition

    Hidden problems

    Add visual control and andon; stop to fix

    No standard work

    Document best-known method before improving

    Big batches and overproduction

    Halve batch size; enforce WIP limits and pull

    Manager-led improvements only

    Teach team problem solving; leaders coach at gemba

    The same idea, argued differently

    Ryan Deiss

    Gene Kim, Kevin Behr, George Spafford

    Dan Sullivan, Benjamin Hardy

    Peter Drucker

    The full breakdown

    Before you close this

    Naming the specific moment you will act roughly doubles the odds you do.

    Reference

    Author
    Jeffrey K. Liker
    Published
    2004
    Category
    Business

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